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Cell phones last a few days on a single battery; laptop computers, two to three hours. If you could have a pocket-sized personal computer with a cell-phone sized battery, how long do you think it would last? Just long enough to check your e-mail, or play a game of solitaire? It’s a sad but unavoidable fact that the more complicated an electronic device gets, the less efficient it is. Enter fuel cells, with an energy capacity at least ten times greater than that of conventional batteries. Where a lithium-ion battery can provide 300 Watt-hours per liter, the methanol in a fuel cell has a theoretical capacity of up to 4800 Watt-hours per liter! Imagine your laptop running for a full day without needing to recharge, and you can see why industry leaders such as Toshiba, IBM, and NEC have been pouring funds into fuel cell research.A polymer-electrolyte membrane (PEM) fuel cell generates current by stripping hydrogen atoms from a chemical source, breaking them apart on a catalyst (such as platinum), and harvesting the electrons. The hydrogen ions (protons) left over from this process are separated from the fuel by an electrolyte, and when brought into contact with the atmosphere they bind to oxygen molecules and produce water. The more fuel you can bring into contact with the catalyst, the more current can be drawn from the cell. A high catalytic surface area is the key to efficiency.To compress more power into smaller volumes, researchers have begun to build fuel cells on the fuzzy frontier of nanotechnology. Silicon etching, evaporation, and other processes borrowed from chip manufacturers have been used to create tightly packed channel arrays to guide the flow of fuel through the cell. The point is to pack a large catalytic surface area into a wafer-thin volume. This approach is not only expensive, but inherently limited by its two-dimensional nature.

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